Solar Panel Recycling

This has become an issue as more and more solar panels reach end of life viability or need to be replaced based on better tech available or damaged. (Storms, hail, wind etc)

The ugly truth is that a lot of broken or redundant panels are getting to landfill around the world, an unacceptable outcome for one of the big green solutions in solving the need for zero carbon emission energy generation.

The VIS machine is a unique solution to this as we are able to uniquely recycle the panels due to the fact that core components of the panel are non responsive to the aero acoustic forces.  As per the process shown below, the panel backing and all embedded wiring and plastics are unaffected as the glass and resin layers are exploded apart and processed into ultra-fine material that has value in concrete and further glass manufacture.  Some of the recycling solutions currently used grind the panel up into a "dirty glass" to recycle but this is far more limited in recycling application (and financial value) as the individual components in a panel are not separated and pure and the VIS machine solution does not have this problem. There are increasingly solar panel recycilng solutions where companies put some of the materials into an autoclave system to extract valuable components and get it to pure form. The VIS machine is a solution to these companies as well due to producing an ultra-fine glass/resin powder up front and making sure that they immediately have the backing and metal separated to go into their autoclave process.

The first solar panel recycling plant installed with the VIS machine in Victoria, Australia. (White container below) This was installed for our client Elecsome in partnership with the University of Melbourne and Royal Melbourne Institue of Technology.

Core VIS Machine Effects Involved

Solar Panel Input Material

The aluminium frame and all external wiring is removed and the panels are punched into squares that can fit through the VIS machine inlet pipe.

Unresponsive Materials Post the VIS Machine Processing

The materials that don't respond to the aero acoustic forces in the solar panel pass through with little effect. This means that the silica rich "paper" as well as embedded metal wiring and plastics can be physically separated once the VIS machine has processed the panels and enables them to be recycled without the glass and resin. This is a key step forward and will assist in streamlining all current processes being used to recycle solar panels.

Ultra-fine Glass

The glass and resin is exploded apart from the unresponsive materials and milled at the same time. The output is an ultra-fine product that can be used in concrete mixes or in the manufacturing of new glass.

Latest News and Developments

First Solar Panel Recycling Plant with VIS Technology

Our client, Elecsome, launches their solar panel recycling plant in Sale, Victoria, Australia

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Site Progress at Ash-TEK Partner Project

AshTEK project progressing well!

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Vortex Industrial Solutions is featured as one of the partners in a groundbreaking test project for recycled glass

VIS is involved in a groundbreaking project where recycled glass is being used as a replacement for river sand

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